Archive for the ‘Developments in EXP’ Category

The Use of Mobile Devices in Maintenance

Tuesday, November 29th, 2011

These days, it’s a whole new world for maintenance and engineering technicians. The use of mobile computing devices — allowing workers to take speedy, automatic readings, easily access asset histories and do much more — is on the rise, replacing the traditional pen and clipboard.

Ivara customer, Agrium, knows all about it – rolling out Ivara EXP Enterprise release 6.0.1 using remote tablets for data collection. They have deployed at 2 facilities – Agrium Carseland Nitrogen Operations (near Calgary, AB) and most recently Agrium Vanscoy Surface Operations (near Saskatoon, SK).

Florian Lenders, VP of Reliability Services at Ivara contributes to recent article in PEM Magazine on the state of mobile device usage in Maintenance.

Read the article online at pem-mag.com: http://www.pem-mag.com/Features/data-on-the-go-how-mobile-computing-is-evolving-maintenance-processes.html

Microsoft Windows 8 Launched at BUILD Conference

Thursday, September 22nd, 2011

Last week I attended the Microsoft BUILD conference for developers in Anaheim, California.  Microsoft used the conference as a vehicle to launch several new technologies currently in development, most notably Windows 8.  Keynote presentations and other information is available at http://www.buildwindows.com/ .

Windows 7 became primarily a recovery release for Windows, addressing most of the concerns surrounding Windows Vista and providing a definitive improvement over Windows XP for consumer and professional users.  Windows 7 was Microsoft’s first operating system release lead by Steven Sinofsky, President of the Windows Division.  That success gave him the mandate to make a bold move forward with Windows 8 with a mandate to not only move the platform forward but to provide a touch-based user experience that rivals or bests iOS and Android.

Having spent a few hours with the developer preview version I can attest that the Windows 8 touch interface, or Metro UI, is responsive, fluid and intuitive.  The preview included numerous Metro-style sample applications.  These applications appear as tiles in a start screen  (alas, the start menu is gone).  The samples were generally limited to games, internet portal apps (e.g. weather and business) and a handwriting app to be used with a stylus.  A tile gives you access to the old style “desktop” for those needing a keyboard and mouse fix.  The apps give you a flavor of what Microsoft is trying to achieve with Metro and some experience navigating around the tile-based interface.

I had the opportunity to discuss the new technology with a number of developers and Microsoft employees.  While the buzz was palpable many struggle to see exactly where the Metro user interface fits in the business world.  No doubt it makes Microsoft a meaningful player in touch screen interfaces.  When it works (we’re talking Alpha software here) Metro seems as fluid and intuitive as iOS.  Like its competitors, it’s well suited to simple, focused tasks that require minimal data input.  Using Windows 8 on a touch screen tablet, even in its current form, is highly satisfying.  However, for intermediate and advanced users who have a job to do, mouse and keyboard remain the most efficient user tools.  Several times during the keynotes Microsoft reinforced this message.  It will be interesting to see in the months ahead what the OS will offer for these users.  Online you can already find “UI tweakers” that you can install to modify the existing Windows 8 UI to better suit power users.

While the bold announcements generated excitement, it must be noted that most of the technologies are several quarters away from being generally available.  Windows 8 is rumored to be ready for market in Q3 or Q4 of 2012.  Obviously Microsoft has a plan, but generally doesn’t go public with firm timelines until a certain quality standard is met.

It’s clear that Microsoft is serious about touch interfaces.  I’m confident that the production version of Windows 8 will provide value for advanced users of business systems as well.  The Ivara Development team will be watching this technology closely, and developing some prototypes along the way that we hope to share.

Utility rate applications more defensible backed by engineering data

Thursday, July 21st, 2011

Aligning near-term operational decisions with longer term strategic asset investment decisions requires using a data-driven methodology that considers asset risk, cost, reliability and performance. Finally, we can integrate the engineering and financial communities in an effort to optimize those decisions and ensure both capital and operations & maintenance investment activities are aligned across all time horizons.

Ivara EXP asset health indices, reliability and performance metrics are inputs to CopperLeaf C55 investment projects for maintenance, upgrade, life extension, and replacement. Together, EXP and C55 provide the foundation for fact-based decisions to get the right balance between ongoing maintenance, capital replacement, and overall risk mitigation.

With this solution, utility rate applications become more defensible because they are backed by engineering data; decision-making and planning processes become more transparent and efficient; cycle-time to explore scenarios and generate new plans is reduced; and savings are achieved through optimized maintenance and capital plans.

The EXP / C55 combination sets the standard for complete asset life cycle management.

For more on the Ivara / CopperLeaf partnership, click here.

 

Managing Asset Performance & Reliability with IBM Maximo & Ivara EXP

Friday, June 3rd, 2011

Organizations thinking about how they can improve maintenance effectiveness, are recognizing that they need to focus on doing the right work – that is, the maintenance tasks that represent the minimum amount of work to ensure that a given asset delivers the performance needed at the lowest possible cost. EXP feeds Maximo better and more timely information to ensure Maintenance is doing the right work.

EXP is integrated to IBM Maximo for asset strategy, consolidation and analysis of data from multiple sources, CBM analytics and Work Order triggers as well as backend analytics for continuous improvement of asset intelligence and relative EAM strategy. With a certified “Ready for Tivoli” interface, Ivara EXP Enterprise helps organizations maximize their investment in the IBM Maximo solution by enabling a proactive approach to equipment performance management.

Watch the short demo showing how Ivara EXP is integrated with IBM Maximo  to manage asset performance and reliability:

Managing Asset Performance and Reliability with SAP EAM and Ivara EXP

Monday, March 21st, 2011

Watch this 3 minute video demonstrating the value of EXP integrated to SAP for asset strategy, consolidation and analysis of data from multiple sources, CBM analytics and Work Order triggers as well as backend analytics for continuous improvement of asset intelligence and relative EAM strategy. Together, SAP PM and Ivara EXP enable a proactive approach to asset performance management.

Maintenance in a mobile world –and still get reliability

Tuesday, May 25th, 2010

One of our customers, PG&E, had challenges using a paper-based inspection system covering a 70,000-square-mile service area. They found it very labor intensive, there were lots of duplicate entries, inconsistent inspection criteria, difficult to see trends or identify systemic problems, and there was a general lack of data validation. Many details typically get lost in transcribing from paper to system. It’s hard to see the big picture and takes too long to act on recommendations.

What they did in just 3 months was translate all their paper definitions into Ivara EXP’s mobile application on Panasonic Toughbooks. They have condition indicators, states, task templates, standard tasks plus the definition of the corrective tasks to trigger in SAP. All the corrective work parameters are defined in SAP. They use bar coding to identify equipment being inspected which allows for flexible routing of activity. They insert work instructions for collecting a reading directly on each indicator and use feedback from the field to tune the program.

Reliability has definitely gone mobile at PG&E –they now have visibility to asset data, their SAP work orders, current and historical condition information in a disconnected mode. They are empowered to make fast and accurate maintenance decisions based on accepted best practices and real-time asset health. Here’s a link to their story: http://www.ivara.com/content/PDFs/ivara_expremote_casestudy.pdf .

Jerry Olsen and John Wysocki of PG&E recorded a webinar with all the details of their success… if you want the details on their mobile solution, request it here:

CBM at Pacific Gas & Electric- Ivara EXP & SAP PM enables Mobile Workforce to Achieve Cost-Efficient Reliability & Compliance

PAS 55 Case Study: ScottishPower’s Journey to Operations and Maintenance Excellence

Friday, March 5th, 2010

Attending Reliability 2.0?

On April 19th visit the PAS 55 Conference for a bonus activity!

Learn how Scottish Power ingrained a sustainable process for asset management. Bill Fulton was the OMS Project Lead at ScottishPower Energy Wholesale, the second company in the world to achieve PAS 55 compliance to the updated standard. Bill will outline the framework for ScottishPower’s Operations and Maintenance and Operations Strategy (OMS), including a new risk based approach to asset management. He will discuss the timing and critical success factors in how they became PAS 55 compliant. Understand  the key elements required before you define your AM strategy, tips on how to develop and implement an AM Strategy, how to identify, appraise and prioritize options and develop effective AM plans.

Attend this session to ensure that your organization knows and manages risk effectively and that how to review and improve performance over time. Learn how to define asset information, guide how it is gathered and analyzed, how it is interpreted and how generally managed. Finally understand the key steps in how ScottishPower developed their organization for a sustainable AM culture.   

Check out last weeks post for all the details on Reliability 2.0

Or click HERE

Analyzing troublesome asset during training session nets immediate value

Friday, February 19th, 2010

I conducted an MTA introduction for major worldwide food processing company this week.  Instead of sitting though a bunch of presentations on the values of FMEA and our tools, we had them select an asset to perform an analysis.  They selected a proprietary asset that was causing more than normal downtime for their plant and processes.  This session was designed to be a combination of an introductory/education session, actual MTA (FMEA) and software training session.  We had 2 representatives from the plant (operations and maintenance) with 10 more observers sitting in from around the world.   We  started by facilitating the session and made such quick progress were able to hand the process over and let one of their observers facilitate and offer some coaching.  Results were recorded in our application as we conducted the analysis, real time.  We were then able to spend time discussing different options for implementing the routes quickly to the floor especially using some of the new slick functions in EXP Release 5.14 to speed implementation.  

Result from week;  great to see a customer get real value and quick results using our tools; we have generated lots of interest from the locations outside North America;  now working to put a plan together to engage the rest of North America and other locations around the world. 

Sometimes a one week analysis is worth a thousand words.

Making automation data part of the maintenance process

Saturday, October 10th, 2009

Automation has revolutionized industry and allowed us to produce more and do more in less time and with fewer resources. However, the majority of automated systems integrate well for operations, but not maintenance.We spend all of this time and effort automating operations, and then manually gather information on this equipment to maintain it.

Most often automated machines come with their own diagnostics, which are then manually gathered by our maintenance professionals and manually compared in order to determine the health of the asset. Some of these automated systems update so frequently that manual gathering or monitoring of the information often misses vital trends that if recognized could help to avoid downtime or even dangerous situations.

Ivara’s On-Line Data Collection (ODC) helps to complete the journey to automation and fully realize the efficiency of your process. Free up valuable time for your maintenance professionals and allow Ivara’s ODC to collect information already provided by your machinery.

Ivara ODC can integrate with your various systems, gather and compare information to provide operations and maintenance with a dashboard of health indicators in one program to allow for more efficient and expedient deployment of resources. Ivara ODC will empower your workforce to focus on making decisions instead of on symptom gathering.

Ivara ODC will collect, consolidate and analyze condition indicators from automated online sources of data, so you can make timely and informed maintenance decisions. Analyze data from:

  • Online control systems and sensors
  • Data historians including OSIsoft’s PI
  • Predictive technology data such as oil analysis, vibration, thermography
  • OPC standard data sources
  • External ODBC Databases
  • MS Excel

Ivara is a member of the OPC Foundation and MIMOSA.

Ivara’s SAP Software Solution Partner Status Marks Strengthened Relationship with SAP

Friday, September 25th, 2009

Ivara has achieved the SAP Software Solution Partner status within the SAP PartnerEdge program. This elevated partnership reinforces SAP’s recognition of Ivara® EXP Enterprise asset performance management software as a certified solution that successfully integrates and delivers value to SAP PM Users.

Together, SAP PM and Ivara EXP enable a proactive approach to equipment performance management. EXP strengthens the asset care operation by instilling reliability and performance management as a daily process. EXP makes more effective use of resources and enables Maintenance & Operations to work together to proactively care for equipment. In addition, EXP acts as a centralized repository to capture equipment knowledge and enables fast and accurate decision making.

Features:

  • Accelerates SAP PM time-to-value
  • Out of the box certified integration reduces costly integration efforts

To explore Ivara EXP on SAP Partner Ecohub, visit http://ecohub.sdn.sap.com/irj/ecohub/solutions/IvaraEXPEnterprise